Project Description

3D scan bevel gear

3D scan of a bevel gear: precision meets technology

The 3D scan of a bevel gear is a state-of-the-art method for capturing the exact geometry and surface structure of this indispensable machine element. Bevel gears, as key components in many mechanical systems, require extremely precise manufacturing and inspection. In this example, you will learn how the use of 3D scanning technology revolutionizes efficiency and accuracy in the processing of bevel gears.

Why 3D scanning?

Traditional measuring methods such as mechanical measuring devices or optical systems often reach their limits with complex geometries such as those found in bevel gears. The 3D scan offers clear advantages here:

Maximum precision: Measurement of dimensions and tolerances in the micrometer range.
Time saving: Fast data acquisition and automated evaluation.
Non-contact measurement: Ideal for sensitive or difficult to access components.
Digital documentation: Creation of a digital twin for further analysis or reproduction.

The process of a 3D scan of a bevel gear

Preparation: The bevel gear is cleaned and, if necessary, treated with a matting spray to avoid reflective surfaces.
Scanning: With the help of a high-resolution 3D scanner, the component is scanned from different angles.
Data processing: The captured point clouds are merged and converted into a CAD model.
Analysis: The data obtained can be used for comparative measurements, tolerance analyses or quality control.
Reverse engineering: Is carried out to further process the data obtained, for example to change models.

Areas of application 3D Scan bevel gear

The 3D scan of bevel gears is used in various industries:

Mechanical engineering: optimization of production processes and quality assurance.
Automotive industry: Ensuring the functionality of drivetrains.
Aerospace: Inspection of high-performance gearboxes.
Retrofit: Digitization and reproduction of old or defective bevel gears.